Production plant for producing cellulose-based insulation
At ISODAN® Engineering, we are experts in developing mobile production plant solutions that revolutionize the recycling industry. Our focus is on adding value to recycling materials, specifically cellulose based materials, through our technology.
- Mobile production plants
- From trash to tressure
- Plug and play ready solutions
Environmental Solution
The facility can produce insulation from hemp and wood fiber, as well as recycle textile waste, cardboard, paper, sugarcane by-products into insulation.
At ISODAN Engineering, we understand the importance of sustainability and resource efficiency in today’s world.
Cardboard and paper form 17% of global waste – the second-highest amount after food and green waste
By diverting waste from landfills and incineration plants, recycling facilities help reduce pollution, including greenhouse gas emissions and groundwater contamination, associated with both landfilling and burning waste.
That’s why we have developed technologies and processes that transform waste cellulose materials into high-performance insulation products.
With the production plant, it is possible to create insulation from cellulose-based materials and recycle fiber-rich materials.
Product video
- Our facilities are designed for mobility and come fully equipped as plug-and-play solutions, ready for immediate use.
- Our products are produced and developed in Denmark.
- We develop technology that can turn trash into treasure.
- The design ensures complete control of dust and particles.
The system
The ISODAN® Production plant is capable of manufacturing insulation using cellulose based and fiber-rich materials – and it is custom-designed and built to meet customer specifications.
By harnessing the unique properties of cellulose-based materials, we create a production plant that is capable of producing insulation that provide superior thermal performance, soundproofing, and fire resistance.
The closed container solution facilitates quick and easy transport and unpacking, regardless of location, while also ensuring complete dust control.
The plant is fitted with advanced separation and self-cleaning filtering system, which is able to separate everything from metal to fine dust particles.
The same plant makes it possible to produce insulation from all different materials, with only few adjustments.
CUSTOMER SPECIFIC
All of our plants are designed and constructed with a focus on customer-specific requirements such as, capacity, material in & output, user-friendly and more.
Each plant is uniquely customized to match the precise operational needs of our customers, ensuring optimal performance and efficiency.
Our approach enables seamless integration of new technologies and innovations, keeping your operations at the forefront of industry advancements.
Designs can be scaled to accommodate future growth or changes in production needs, avoiding the limitations of standard models.
By focusing on specific requirements like capacity and material handling, we optimize the processes for speed and cost-effectiveness
Custom designs ensure that each plant complies with industry standards and local regulations, and is compatible with existing systems and infrastructures.
Custom-designed plants can provide a strategic advantage, allowing businesses to outperform competitors who may be using standard, off-the-shelf solutions.
By focusing on user-friendly designs, we ensure that the plant is easy to operate and maintain, reducing training time and increasing productivity.
Custom plants can be built with selected high-quality materials and components that specifically suit the intended use, ensuring durability and long-term reliability.
Advantages of a mobile insulation manufacturing plant
The easy relocation capability of the plant opens up numerous resale possibilities, as it can be sold and moved to different locations where production demand exists, enhancing its marketability and asset value.
Lowers both the overhead associated with permanent structures and the initial investment for setting up a production base.
The plant can be quickly established and operational.
Utilizes a standardized shipping container, saving space and minimizing the need for extensive site preparation.
Allows for easy expansion by adding more containers to increase production capacity or diversify manufacturing processes.
The setup can be tailored to specific needs with customized layouts and specialized equipment installations.
By situating the production facility closer to both the sources of raw materials and market destinations, the need for long-distance transportation is significantly reduced, enhancing environmental sustainability and operational efficiency.
Insulation
ISODAN® Recycling and Insulation Systems have become one of the leading pioneers and key players in the innovation of recycling systems and in the use of alternative insulation materials on the international markets.
Loose fiber materials are used as insulation in both new construction and when renovating properties. The insulation material is being installed and blown in by the use of insulation blowing machines, designed and specified for these exact jobs.
In the recycling of cellulose and fiber materials, and in the transformation of the materials into an insulation product, the production plants contribute to solving eminent environment problems on the way to a more sustainable resource approach.
We export our production plants all over the world, we currently have production plants operating in countries ranging from Eastern Europe to South America.
Technical information
- Full logging of data and production monitoring by internet modem
- Total effect of production plant is approx: 230 kW
- Required electric supply: 3 x 400v 50 hz – 550 amps
- Equipment for moist control, fire control equipment for laboratory test
- Production Capacity: 500 – 4000 kg per hour
- The plant can be operated by just two operators